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KMotion/KFlop Mach3 Mach3 is a popular CNC program available for purchase through. Traditionally Mach3 has relied on little hardware support and performed low level motion and even stepper motor step pulses directly by the PC. The pulses were output using the PC's parallel port. This required a special Microsoft Windows Kernel driver with a high interrupt rate and was limited to 50~100K steps per second. Mach3 has the capability for adding 'plugins' that allow additional functionality and hardware support.

DynoMotion has developed a plugin that allows Mach3 to work with a KMotion or KFLOP Motion Controller. The offloads most of the real-time requirements from the PC, allows USB connectivity, much higher step rates, and allows easily adding other motor types including brushless servos. This is an overview of the overall setup process of getting Mach3 and KMotion to play together. • Install Mach3 • Install KMotion • Within KMotion configure/tune your motors • Within KMotion create a configuration and initialization program • Within Mach3 - configure plugin (enter name of KMotion Init program ) • Within Mach3 - configure IO Bits. • Within Mach3 - configure motor tuning (set resolution, speeds, and acceleration) Note: when using encoder feedback see also: Note: for configuring probing see also: Note: for information regarding operating steppers in closed loop see also: Note: For passing Parameters see also: Note: For Rigid Tapping see also: 1. Install Mach3 Mach3 should be installed before KMotion so that the KMotion installation program can copy the necessary files (Dynomotion.dll) into the Mach3 plugin directory.

Skip the second check box for now. Go to the plugin dialog. Setup the serial ports to match the Arduino settings. Modbus, Arduino, Mach3 and Brains.oh my at.

The KMotion installation will also add a registry entry under 'App Paths' so that Mach3.exe will have access to the necessary KMotion DLL libraries, programs, and data files. It is not necessary to load the Mach3 Kernel driver. If KMotion has already been installed, it should be re-installed to make the necessary links between the programs. Install KMotion At the end of the KMotion installation an option to install the Mach3 Plugin will be displayed. Check the Mach3 Plugin option and select Next.

You will be prompted to enter the directory where Mach3 was installed. A check will be made that a valid Mach3.exe exists in that directory, and the Dynomotion.dll will be copied to the plugins subdirectory.

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3.Within KMotion configure/tune your motors Follow the normal procedures to use the KMotion Executive program to configure and tune all of your motor axes. The simplest method to configure the system is to enter and change values in the various KMotion Executive Screens, download them to the KMotion Board, and test and tune for correct operation using the Step Response Screen as well as Console commands.